Building a Billet End Tank Intercooler for Osman’s Racing
Last week I had the opportunity to complete a custom billet end tank intercooler for @osmansracing. This intercooler is crafted to work seamlessly with the billet 4G manifold I made for him a few months back, creating a powerhouse combination that’s perfect for his high-performance setup. This style of intercooler has been tested to support 2500+ horsepower, making it an ideal fit for his 4-cylinder engine build.
Creating this intercooler is a pretty big job. Each step is designed to ensure the highest standards of performance, durability, and precision:
Water Tanks and Pressure Testing: First, I start by constructing the water tanks and welding them onto the core. To ensure there are no leaks, I pressure test the water side, usually around 40-50 psi. This is well beyond what it will face in operation, providing extra assurance for reliability.
Machining and Welding the Air Sides: Once the water side is secured, I move on to machining and welding the air sides. This process is where precision truly matters, as it’s essential to create a seamless, efficient flow for the high-horsepower demands.
Using Vibrant Performance Clamp Sets: For this build, I used Vibrant Performance clamp sets to streamline the entire setup. In the past, I fabricated my own clamp sets, but with the current workload, these high-quality clamps offer a fantastic alternative. Not only are they extremely reliable, but they’re also simple to install and remove, which is a huge advantage during fabrication and quick adjustments at the track.
Why Vibrant Performance Clamps?
These @vibrantperformance clamp sets are ridiculously easy to use no tools required! When fabricators need to take parts on and off during assembly, or when racers need quick adjustments on the track, these clamps save valuable time. After using them in several builds, I’m confident they’re the best choice for high-performance applications like this.
Built for Power
This billet end tank intercooler, paired with the custom 4G manifold, is built for extreme performance. Supporting 2500+ horsepower isn’t just about numbers; it’s about providing reliable, consistent power that pushes limits. With components designed to handle far more than they’ll ever see on the track, this setup is built to last and perform under the toughest conditions.
For any inquiries about custom billet intercoolers, manifolds, or any of our other products, feel free to reach out at info@cpc.store.